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09 November 2006, 08:56  

Next Generation Global Hawk




Northrop Grumman Unveils Next Generation Global Hawk



Northrop Grumman Unveils Next Generation Global HawkPALMDALE, Calif., Aug. 25, 2006 -- Northrop Grumman Corporation (NYSE:NOC) rolled out the first production version of the new RQ-4 Block 20 Global Hawk unmanned aerial reconnaissance system in a ceremony today at the company's Antelope Valley Manufacturing Center in Palmdale. Company and U.S. Air Force officials introduced the advanced capability Block 20 air vehicle to an audience of senior government and military representatives, community and civic leaders, industry teammates and employees.

"The Global Hawk is a tremendous asset in the war on terror, equipping American military commanders with virtually real time surveillance that helps bring concealed terrorist plots and enemy positions to light," said U.S. Rep. Wally Herger of California's 2nd congressional district. "The men and women of the 9th Reconnaissance Wing at Beale Air Force Base, located in the Northern California district I represent, are operating Global Hawk in combat today in ways never imagined. The new Block 20 Global Hawk will strengthen their ability to quickly and accurately find and destroy terrorist targets wherever they may be."

The Block 20 Global Hawk represents a significant increase in capability over the Block 10 configuration. The larger Block 20 aircraft will carry up to 3,000 pounds of internal payload and will operate with two-and-a-half times the power of its predecessor. Its open system architecture, a so-called "plug-and-play" environment, will accommodate new sensors and communication systems as they are developed to help military customers quickly evaluate and adopt new technologies.

"Our Global Hawk customers, employees and industry teammates are committed to continuously deploy increased combat capability to the fight," said Scott Seymour, Northrop Grumman corporate vice president and president of the Integrated Systems sector. "Production Global Hawks are serving in combat with distinction today, and the addition of the Block 20 to the fleet will build upon this success and pave the way for the ever increasing capabilities currently in work for future block deliveries."

See also: Global HawkFollowing a final series of systems tests and a flight test program at Edwards Air Force Base, Calif., the new Block 20 air vehicle will be delivered to the Air Force's 9th Reconnaissance Wing at Beale Air Force Base near Sacramento, Calif.

Although Global Hawk is still in concurrent engineering and manufacturing development and low-rate initial production, the system has been deployed to the operational theater three times since 2001 and has logged more than 6,500 flight hours during combat missions. Two production Block 10 aircraft are operated by the Air Force in theater today.

The first Block 20 is the 17th Global Hawk air vehicle to be built. Northrop Grumman produced the first seven air vehicles under the advanced concept technology demonstration phase of the program. Nine Block 10 aircraft have been produced, including the two aircraft supporting the war on terrorism and two U.S. Navy aircraft operated under the Global Hawk Maritime Demonstration program.

"The entire Global Hawk program team has done an exceptional job executing the Block 20 program while supporting the needs of our combat forces, and assisting other military services and civil agencies in their evaluation of Global Hawk for maritime surveillance, drug interdiction and homeland security missions," said Randy Brown, director of the Air Force's 303rd Aeronautical Systems Group, Wright Patterson Air Force Base, Ohio.

The Global Hawk Maritime Demonstration program is helping Navy evaluators develop maritime surveillance requirements for future systems. Global Hawk has successfully participated in two naval exercises to date, Trident Warrior in November 2005 and the international Rim of the Pacific exercise in July in the Pacific Ocean around Hawaii.

Earlier this spring, Global Hawk completed a congressionally directed demonstration of its ability to conduct drug interdiction surveillance. The system flew four flights off the Florida coast and above the Caribbean, locating and identifying low-flying aircraft and sea-going vessels.

SeeAlso: Global HawkOperating autonomously from takeoff to landing, Global Hawk flies at altitudes up to 65,000 feet for more than 36 hours with a range of 13,500 nautical miles. Using its synthetic aperture radar and electro-optical and infrared sensors, the RQ-4 Global Hawk provides high-quality reconnaissance imagery even in adverse weather conditions, as demonstrated during sandstorms in Iraq. Its high altitude and long endurance allow it to conduct surveillance over an area equal to the size of Illinois in just 24 hours.

Northrop Grumman's Global Hawk program is based at Northrop Grumman Integrated Systems' Unmanned Systems Development Center in San Diego, Calif. The company performs Global Hawk sub-assembly work at its Unmanned Systems Center, Moss Point, Miss., and final assembly at its Antelope Valley Manufacturing Center in Palmdale.

Northrop Grumman Corporation is a global defense company headquartered in Los Angeles, Calif. Northrop Grumman provides technologically advanced, innovative products, services and solutions in systems integration, defense electronics, information technology, advanced aircraft, shipbuilding and space technology. With more than 120,000 employees and operations in all 50 states and 25 countries, Northrop Grumman serves U.S. and international military, government and commercial customers.

Global Hawk RQ-4 Block 20/30/40 specifications:Wingspan: 130.9 ft (39.9 m)
Length: 47.6 ft (14.5 m)
Height: 15.3 ft (4.7 m)
Gross Take-off Weight: 32,250 lbs (14,628 kg)
Payload: 3,000 lbs (1,360 kg)
Ferry Range: 12,300 nm (22,780 km)
Maximum Altitude: More than 60,000 ft (18.3 km)
Loiter Velocity: 310 knots TAS
On-Station Endurance at 1,200 nm: 24 Hours
Maximum Endurance: 36 Hours

SensorsSynthetic Aperture Radar: 1.0/0.3 M Resolution (WAS/Spot)
Electro-Optical: NIIRS 6.0/6.5 (WAS/Spot)
Infrared: NIIRS 5.0/5.5 (WAS/Spot)

Global Hawk RQ-4 Block 10 specifications:

Wingspan: 116.2 ft (35.4 m)
Length: 44.4 ft (13.5 m)
Height: 15.2 ft (4.6 m)
Gross Take-off Weight: 26,700 lbs (12,110.9 kg)
Payload: 2,000 lbs (907.2 kg)
Ferry Range: 12,000 nm (22,236 km)
Maximum Altitude: More than 65,000 ft (19.8 km)
Loiter Velocity: 343 knots TAS
On-Station Endurance at 1,200 nm: 24 Hours
Maximum Endurance: 35 Hours (31.5 Hours Demonstrated)

Source: (Northrop Grumman)

Wikipedia

Overview

In role and design, it is somewhat similar to the Lockheed U-2, the venerable 1950s spy plane. It is a theater commander's asset to both provide a broad overview and systematically target surveillance shortfalls. The Global Hawk air vehicle is able to provide high resolution Synthetic Aperture Radar (SAR)—that can penetrate cloud-cover and sandstorms—and Electro-Optical/Infrared (EO/IR) imagery at long range with long loiter times over target areas. It can survey as much as 100,000 square kilometers (40,000 square miles) of terrain a day. If a Global Hawk were flown out of San Francisco, it would be able to operate in Maine for 24 hours, observe a 370 x 370 kilometer (230 x 230 mile) grid, and then fly back home.

Potential missions for the Global Hawk cover the spectrum of intelligence collection capability to support forces in worldwide peace, crisis, and wartime operations. According to the Air Force, the capabilities of the aircraft will allow more precise targeting of weapons and better protection of forces through superior surveillance capabilities.

The "R" is the Department of Defense designation for reconnaissance; "Q" means unmanned aircraft system. The "4" refers to it being the fourth of a series of purpose-built unmanned reconnaissance aircraft systems. "A" or "B" refers to these being the first and second versions, respectively.

The Global Hawk is the first UAV to be certified by the FAA to file its own flight plans and use civilian air corridors in the United States with no advance notice. This potentially paves the way for a revolution in unmanned flight, including that of automatically piloted passenger airliners.

The RQ-4 is powered by an Allison Rolls-Royce AE3007H turbofan engine with 31.4 (3,200 kgf / 7,050 lbf) thrust, and carries a payload of 900 kilograms (2,000 pounds). The fuselage is mostly of conventional aluminum airframe construction, while the wings are made of carbon composite.

The Global Hawk costs about $35 million USD each (actual per-aircraft costs; with development costs also included, the per-aircraft cost rises to $123.2 million USD each).

Integrated system

The Global Hawk UAV system comprises an air vehicle segment consisting of air vehicles with sensor payloads, avionics, and data links; a ground segment consisting of a Launch and Recovery Element (LRE), and a Mission Control Element (MCE) with embedded ground communications equipment; a support element; and trained personnel.

The Integrated Sensor Suite (ISS) is provided by Raytheon and consists of a synthetic aperture radar (SAR), electro-optical (EO), and infrared (IR) sensors. Either the EO or the IR sensors can operate simultaneously with the SAR. Each of the sensors provides wide area search imagery and a high-resolution spot mode. The SAR has a ground moving target indicator (GMTI) mode, which can provide a text message providing the moving target's position and velocity. Both SAR and EO/IR imagery are processed onboard the aircraft and transmitted to the MCE as individual frames. The MCE can mosaic these frames into images prior to further dissemination.

Navigation is via inertial navigation with integrated Global Positioning System updates. Global Hawk is intended to operate autonomously and "untethered" using a satellite data link (either Ku or UHF) for sending sensor data from the aircraft to the MCE. The common data link can also be used for direct down link of imagery when the UAV is operating within line-of-sight of users with compatible ground stations.

The ground segment consists of a Mission Control Element (MCE) and Launch and Recovery Element (LRE), provided by Raytheon. The MCE is used for mission planning, command and control, and image processing and dissemination; an LRE for controlling launch and recovery; and associated ground support equipment. (The LRE provides precision differential global positioning system corrections for navigational accuracy during takeoff and landings, while precision coded GPS supplemented with an inertial navigation system is used during mission execution.) By having separable elements in the ground segment, the MCE and the LRE can operate in geographically separate locations, and the MCE can be deployed with the supported command's primary exploitation site. Both ground segments are contained in military shelters with external antennas for line-of-sight and satellite communications with the air vehicles.

Sensor packages

The Global Hawk carries the "Hughes Integrated Surveillance & Reconnaissance (HISAR)" sensor system. HISAR is a lower-cost derivative of the ASARS-2 package that Hughes developed for the Lockheed U-2. HISAR is also fitted in the US Army's RC-7B Airborne Reconnaissance Low Multifunction (ARLM) manned surveillance aircraft, and is being sold on the international market. HISAR integrates a SAR-MTI system, along with an optical and an infrared imager. All three sensors are controlled and their outputs filtered by a common processor. The digital sensor data can be transmitted at up to 50 Mbit/s to a ground station in real time, either directly or through a communications satellite link.

The SAR-MTI system operates in the X-band and provides a number of operational modes:
  • The wide-area MTI mode can detect moving targets within a radius of 100 kilometers (62 miles).
  • The combined SAR-MTI strip mode provides 6 meter (20 foot) resolution over a swath 37 kilometers (23 miles) wide at ranges from 20 to 110 kilometers (12.4 to 68 miles).
  • The SAR spot mode can provide 1.8 meter (6 foot) resolution over ten square kilometers (3.8 square miles), as well as provide a sea-surveillance function.


  • The visible and infrared imagers share the same gimballed sensor package, and use common optics, providing a telescopic close-up capability. The Global Hawk is also fitted with a "self-protection" countermeasures suite to help it frustrate adversary air defenses, and can be optionally fitted with an auxiliary SIGINT package.

    In July, 2006, the Air Force began testing segments of the improved Global Hawk Block 30 upgrades in the Benefield Anechoic Facility at Edwards AFB. This version incorporates an extremely sensitive SIGINT processor known as the Advanced Signals Intelligence Payload.

    In September 2006, testing began on a new specialty radar system, the Multi-Platform Radar Technology Insertion Program, or MP-RTIP, onboard the Scaled Composites Proteus. Once validated, one Global Hawk will be modified to carry this radar set, and the other, larger variant (known as the Wide-Area Surveillance or WAS sensor) will be installed on the Air Force E-10 MC2A testbed or E-8 Joint STARS aircraft.

    Development

    Air Force version

    The first seven aircraft were built under the Advanced Concept Technology Demonstration (ACTD) program, in order to evaluate the design and its capabilities. Due to world circumstances, the capabilities of the aircraft were in high demand, so the prototype aircraft were operated in theater in the 2001 invasion of Afghanistan.

    In an unusual move, the aircraft entered initial low-rate production concurrently while still in engineering and manufacturing development. Nine production Block 10 aircraft (sometimes referred to as RQ-4A configuration) were produced, two of which were transferred to the Navy (see below). Two more were sent to Iraq to support operations there. The final Block 10 aircraft was delivered on June 26, 2006.

    In order to increase the aircraft's capabilities, the airframe was redesigned, with the nose section and wings being stretched. The changes, sometimes referred to with the designation RQ-4B, allow the aircraft to carry up to 3,000 pounds of internal payload. The engine thrust has been increased by 2½ times that of the Block 10 aircraft. These changes were introduced with the first Block 20 aircraft, the 17th Global Hawk produced, which was rolled out in a ceremony on August 25, 2006. Blocks 30 and 40 are also due to be the larger aircraft.

    Cost Overruns

    Program development cost overruns has put the Global Hawk system at risk of cancellation. Per-unit costs in mid-2006 were 25% over baseline estimates, caused by both the need to correct design deficiencies as well as increase the system's capabilities. This caused some concerns about a possible congressional termination of the program if its national security benefits could not be justified.

    Navy version

    The U.S. Navy took delivery of two of the Block 10 aircraft to be used to evaluate maritime surveillance capabilities, designated N-1. The initial example, tail number 166509, was tested in a naval configuration at Edwards Air Force Base for several months, later ferrying to NAS Patuxent River on March 28, 2006 to begin the Global Hawk Maritime Demonstration (GHMD) program. Navy squadron VX-20 was tasked with operting the GHMD system.

    In the spring of 2006, the GHMD aircraft took part in a demonstration of the type's ability to conduct maritime drug interdiction surveillance, completing four flights over the Caribbean and off the coast of Florida, locating and identifying numerous airborne and surface targets.

    The GHMD aircraft flew in the Rim of the Pacific (RIMPAC) exercise for the first time in July, 2006. Although RIMPAC operations were in the vicinity of Hawaii, the aircraft was operated from Edwards, requiring flights of approximately 2,500 miles each way to the operations area. Four flights were performed, resulting in over 24 hours of persistent maritime surveillance coordinated with USS Abraham Lincoln and Bonhomme Richard. As a part of the demonstration program, Global Hawk was tasked with maintenance of maritime situational awareness, contact tracking, and imagery support of various exercise operations. The imagery obtained by Global Hawk was transmitted to NAS Patuxent River for processing before being forwarded on to the fleet operations off Hawaii, thus exercising the global nature of this aircraft's operations.

    NASA version

    Once the Air Force has finished with the ATCDs, the aircraft are due to be transferred to NASA for use by the NOAA. The plan is to attach probes, which contain weather analysis instruments, to the wings of the Global Hawk and drop them at high altitudes every day for 10 years to collect evidence for global warming.

    Miniature variant

    Scaled Composites and Northrop Grumman are also offering a 50% proportional shrink of the RQ-4A, currently known as the Model 396, as part of the USAF Hunter-Killer program.

    In operation

    Air Force Global Hawk flight test evaluations are performed by the 452nd Flight Test Squadron at Edwards AFB. Operational aircraft are flown by the 9th Reconnaissance Wing at Beale Air Force Base.

    Global Hawk ATCD prototypes have been used in the 2001 invasion of Afghanistan and in the 2003 invasion of Iraq. While their data-collection capabilities have been praised, the aircraft did suffer a high number of accidents, with two of the aircraft, more than one quarter of the aircraft used in the wars, being lost. According to Australian press reports, the crashes were due to "technical failures or poor maintenance", with a failure rate per hour flown over 100 times higher than the F-16 fighters flown in the same wars. The manufacturers stated that it was unfair to compare the failure rates of a mature design to that of a prototype plane, and pointed to a lack of trained maintenance staff and spare parts. There is also something to be said for the fact that no pilots were killed.

    On April 24, 2001 a Global Hawk flew non-stop from Edwards Air Force Base in the US to RAAF Base Edinburgh in Australia, making history by being the first pilotless aircraft to cross the Pacific Ocean. The flight took 22 hours.

    Other operators

    Australia is considering the purchase of a number of Global Hawk aircraft for maritime and land surveillance. The Global Hawk will be assessed against the RQ-1 Mariner in trials planned for 2007.[16] If selected, the Global Hawk aircraft will be operated by the Royal Australian Air Force.

    Germany is strongly considering a variant of the RQ-4B (dubbed "Euro Hawk") equipped with an EADS SIGINT package to fulfill their desire to replace their aging Dassault-Breguet Atlantique electronic surveillance aircraft. Canada is also a potential customer, looking at the Global Hawk for maritime and land surveillance as either a replacement for its fleet of CP-140 Aurora patrol aircraft or to supplement manned patrols of remote Arctic and maritime environments.


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